Unitary products group PT9-UP Installation Manual

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035-20417-001 Rev. C (0904)
HIGH EFFICIENCY
TUBULAR HEAT EXCHANGER SERIES
MODELS: PT9 / FC9T / FL9T
(Two Stage Upflow)
40 - 120 MBH INPUT
(11.7 - 35.1 KW) INPUT
INSTALLATION MANUAL
EFFICIENCY
RATING
CERTIFIED
This product was manufactured
in a plant whose quality system
is certified/registered as being
in conformity with ISO 9001.
SECTION I: SAFETY
This is a safety alert symbol. When you see this symbol on
labels or in manuals, be alert to the potential for personal
injury.
Understand and pay particular attention to the signal words DANGER,
WARNING, or CAUTION.
DANGER indicates an imminently hazardous situation, which, if not
avoided, will result in death or serious injury
.
WARNING indicates a potentially hazardous situation, which, if not
avoided, could result in death or serious injury
.
CAUTION indicates a potentially hazardous situation, which, if not
avoided may result in minor or moderate injury.
It is also used to
alert against unsafe practices and hazards involving only property dam-
age.
Improper installation may create a condition where the operation of
the product could cause personal injury or property damage.
Improper installation, adjustment, alteration, service or mainte-
nance can cause injury or property damage. Refer to this manual
for assistance or for additional information, consult a qualified con-
tractor, installer or service agency.
This product must be installed in strict compliance with the installa-
tion instructions and any applicable local, state, and national codes
including, but not limited to building, electrical, and mechanical
codes.
TABLE OF CONTENTS
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
DUCTWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
GAS PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
ELECTRICAL POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
COMBUSTION AIR AND VENT SYSTEM . . . . . . . . . . . . . . . . . . . . . .9
CONDENSATE PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
START-UP AND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . .17
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
LIST OF FIGURES
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Furnace Base Rectangular Blockoff Panel . . . . . . . . . . . . . . . . . . . . . 5
Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Line Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Single Stage Heat Thermostat Connections . . . . . . . . . . . . . . . . . . . . 8
Single Stage Heating and Two-Stage Cooling Thermostat
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Two Stage Heating and Two-Stage Cooling Thermostat Connections 8
Accessory Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Home Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Termination Configuration - 1 Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Termination Configuration - 2 Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Termination Configuration - 2 Pipe Basement . . . . . . . . . . . . . . . . . . 12
Double Horizontal Sealed Combustion Air and Vent Termination . . .13
Double Vertical Sealed Combustion Air and Vent Termination . . . . .13
External Horizontal Vent Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Sealed Combustion Air Intake Connection and Vent Connection . . .13
Combustion Airflow Path Through The Furnace Casing
to the Burner Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Outside and Ambient Combustion Air . . . . . . . . . . . . . . . . . . . . . . . . .15
Attic and Crawl Space Combustion Air Termination . . . . . . . . . . . . . .16
Condensate Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Pressure Switch Tube Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Reading Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Furnace Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
LIST OF TABLES
Unit Clearances to Combustibles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Minimum Duct Sizing For Proper Airflow . . . . . . . . . . . . . . . . . . . . . . . 4
Round Duct Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Filter Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Inlet Gas Pressure Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
High Altitude Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Electrical and Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Combustion Air Intake and Vent Connection Size at Furnace
(All Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Combustion Air Supply and Vent Piping . . . . . . . . . . . . . . . . . . . . . . .10
Estimated Free Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Free Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Unconfined Space Minimum Area in Square Inch . . . . . . . . . . . . . . .14
Inlet Gas Pressure Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Nominal Manifold Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Blower Performance CFM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Filter Performance - Pressure Drop Inches W.C. and (kPa) . . . . . . . .21
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Summary of Contents

Page 1 - INSTALLATION MANUAL

035-20417-001 Rev. C (0904)HIGH EFFICIENCYTUBULAR HEAT EXCHANGER SERIESMODELS: PT9 / FC9T / FL9T(Two Stage Upflow)40 - 120 MBH INPUT(11.7 - 35.1 KW) I

Page 2

035-20417-001 Rev. C (0904)10 Unitary Products GroupThree elbows (two in vent pipe and one in the air intake pipe) are already accounted for and need

Page 3 - SECTION II: DUCTWORK

035-20417-001 Rev. C (0904)Unitary Products Group 11VENT CLEARANCES† A vent shall not terminate directly above a sidewalk or paved driveway that is lo

Page 4 - CONNECTION

035-20417-001 Rev. C (0904)12 Unitary Products GroupVENT SYSTEMThis furnace is certified to be installed with one of two possible ventconfigurations.1

Page 5 - SECTION III: FILTERS

035-20417-001 Rev. C (0904)Unitary Products Group 13 EXTERNAL HORIZONTAL VENT DRAIN When installing the furnace with a horizontal vent configuration i

Page 6 - SECTION IV: GAS PIPING

035-20417-001 Rev. C (0904)14 Unitary Products GroupAmbient Combustion Air Supply This type installation will draw the air required for combustion fro

Page 7 - SECTION V: ELECTRICAL POWER

035-20417-001 Rev. C (0904)Unitary Products Group 15Vent and Supply (Outside) Air Safety Check ProcedureFollow the procedure in ANSI Z223.1 National F

Page 8 - SUPPLY VOLTAGE CONNECTIONS

035-20417-001 Rev. C (0904)16 Unitary Products GroupSpecially Engineered InstallationsThe above requirements shall be permitted to be waived where spe

Page 9 - VENT SYSTEM

035-20417-001 Rev. C (0904)Unitary Products Group 17LIMIT CONTROLSThere is high temperature limit control located on the furnace vestibulepanel near t

Page 10 - 10 Unitary Products Group

035-20417-001 Rev. C (0904)18 Unitary Products GroupIn the USA use the following formula to calculate the furnace input.For natural gas multiply the h

Page 11 - US Installation

035-20417-001 Rev. C (0904)Unitary Products Group 19IMPORTANT: The inlet gas pressure operating range table specifieswhat the minimum and maximum gas

Page 12 - OVERHANG

035-20417-001 Rev. C (0904)2 Unitary Products GroupSPECIFIC SAFETY RULES AND PRECAUTIONS1. Only Natural gas or Propane (LP) gas are approved for use w

Page 13 - Outdoor Combustion Air

035-20417-001 Rev. C (0904)20 Unitary Products GroupADJUSTMENT OF TEMPERATURE RISEThe temperature rise, or temperature difference between the return a

Page 14 - ABOVE TOP PANEL

035-20417-001 Rev. C (0904)Unitary Products Group 21NOTES:1. Airflow expressed in standard cubic feet per minute (CFM) and in cubic meters per minute

Page 15 - Ventilated Combustion Air

035-20417-001 Rev. C (0904)22 Unitary Products GroupAPPLYING FILTER PRESSURE DROP TO DETERMINE SYSTEM AIRFLOWTo determine the approximate airflow of t

Page 16 - SECTION VIII: SAFETY CONTROLS

035-20417-001 Rev. C (0904)Unitary Products Group 23SECTION X: WIRING DIAGRAM FIGURE 27: Wiring Diagram

Page 17 - ADJUSTMENTS

Subject to change without notice. Printed in U.S.A. 035-20417-001 Rev. C (0904)Copyright © by York International Corp. 2004. All rights reserved. Supe

Page 18 - 18 Unitary Products Group

035-20417-001 Rev. C (0904)Unitary Products Group 3INSPECTIONAs soon as a unit is received, it should be inspected for possible dam-age during transit

Page 19

035-20417-001 Rev. C (0904)4 Unitary Products GroupDUCTWORK INSTALLATION AND SUPPLY PLENUM CONNECTIONAttach the supply plenum to the furnace outlet du

Page 20 - 20 Unitary Products Group

035-20417-001 Rev. C (0904)Unitary Products Group 5If a matching cooling coil is used, it may be placed directly on the fur-nace outlet and sealed to

Page 21 - FILTER PERFORMANCE

035-20417-001 Rev. C (0904)6 Unitary Products GroupSIDE RETURN - FILTER INSTALLATIONLocate and mark the side return opening. Refer to Figure 1 for dim

Page 22

035-20417-001 Rev. C (0904)Unitary Products Group 7Gas piping may be connected from either side of the furnace using anyof the gas pipe entry knockout

Page 23 - SECTION X: WIRING DIAGRAM

035-20417-001 Rev. C (0904)8 Unitary Products GroupELECTRICAL POWER CONNECTIONSField wiring to the unit must be grounded. Electric wires that are fiel

Page 24 - Group Drive 73069

035-20417-001 Rev. C (0904)Unitary Products Group 9ACCESSORY CONNECTIONSThe furnace control will allow power-switching control of various acces-sories

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